Motor Plate

Motor Plate is the definitive all-in-one mobile CAD studio, AI vision scanner, and electromechanical engineering platform for electric motor rewinders, service workshops, maintenance technicians, and industrial engineers worldwide. Whether you are rebuilding a 3-phase induction motor, diagnosing turn-to-turn insulation degradation, calculating slot fill factors, or redesigning windings for a different voltage/frequency, Motor Plate delivers laboratory-grade computational precision directly to your iPhone and iPad. -------------------------------------- KEY FEATURES AND CAPABILITIES -------------------------------------- 1. VISION AI NAMEPLATE SCANNER - High-precision OCR scanner engineered specifically for stamped, etched, and engraved industrial metal rating plates. - Instant automated recognition and parsing of: Power (kW / HP), Voltage (Delta / Star), Full-Load Current, Speed (RPM), Frequency (Hz), Cos phi, Efficiency Class (IE1-IE5), Frame Size, Duty Cycle (S1-S10), Insulation Class, and DE/NDE Bearing numbers. - One-tap transfer to rewinding redesign calculators and diagnostic project files. 2. 2D STATOR WINDING CAD STUDIO - Dynamic 2D circular cross-section and unrolled linear slot-by-slot winding schematics supporting 12 to 96 stator slots. - Full support for single-layer and double-layer configurations: Lap, Wave, and Concentric windings (single-tier, two-tier, three-tier). - Automated real-time calculation of Winding Factors (Kw = Kp x Kd), pitch factor, distribution factor, Gorges diagram coordinates, and MMF harmonic spectrum analysis. - Phase isolation viewing (U, V, W / L1, L2, L3) with customizable industrial and international color palettes. 3. UNIVERSAL 6kV TEST BENCH AND SURGE OSCILLOSCOPE - Standardized test protocols compatible with world-leading motor testers: Risatti Instruments (Bench 6kV Surge and Kelvin), Megger Baker (AWA-IV / DX), Schleich MotorAnalyzer, ALL-TEST Pro, and Electrom iTIG. - Surge pulse comparison with Target Quality Factor (TQF / EAR / Z-Ratio), 4-wire micro-ohmmeter Kelvin bridge, MegOhm DC insulation resistance, and Hi-Pot dielectric test simulation. - Real-time GO / NO-GO verdict banner with actionable recommendations (VPI impregnation, oven baking, re-lacing). 4. NON-DESTRUCTIVE FAULT DIAGNOSTICS - Isolate turn-to-turn shorts, phase unbalance, cold joints, and ground faults without untying or cutting varnished end-windings. - Interactive 6-lead terminal block testing guide with fault isolation matrices. 5. REWINDING REDESIGN AND CALCULATION SUITE - Complete voltage scaling (e.g., 400V Delta to 230V Star, 460V, 690V). - 50Hz to 60Hz frequency redesign with core flux density maintenance and wire cross-section recalculation. - Slot Fill Factor calculator with insulation thickness and wedge deductions. - Power factor capacitor bank sizing (kVAR and microfarads). - IEC 60364-5-52 / NEC compliant cable sizing and maximum voltage drop checks. - Kloss formula Torque-Speed curve generator, ISO 281 L10h bearing life calculator, and ISO 10816-3 vibration severity analyzer. 6. AR 3D CALIPER AND WORKSHOP UTILITIES - Measure shaft diameters (D) and B5/B14 flange bolt circle pitch (M) using precision Augmented Reality. - Multi-format export: Official PDF test reports, CSV slot matrices, and JSON project backups. - 15 high-contrast industrial app icon themes (Volt Gold, Safety Orange, Carbon Dark, Risatti Edition, and more). - Fully localized in 20 global languages with instant real-time language switching. Built with strict compliance to IEC 60034, IEEE 522, and NEMA MG 1 international electromechanical standards.